Concrete Block Making Machine

Build a business by solving a problem

Convert 150 Tons of Recycled Concrete into 20,000 Building Blocks

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Making Money Solving a Problem

There is a great opportunity to manufacture housing building blocks from recycled concrete using a concrete block making machine.

The block laying capacity using the plant within this brochure is between 15,000 to 40,000 blocks per day.

The sales possibility is between £360,000 to £1,000,000 per month.

When you use recycled aggregates, the profitability can be excellent as not only are you selling house blocks, but you are also solving a recycling problem.

A must read for a construction entrepreneur.

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The Process

The Concrete Block Making Process

Crush demolished concrete
Make recycled concrete
Lay the blocks
Strap the blocks
Stack the blocks
Sell the block to merchants

The process of manufacturing the blocks is mostly automatic and only required between 4 to 5 people operating the plant. The wrapper and stacker machines run automatically using sensors.

If you can obtain a gate fee to take the waste concrete, you will make more margin.

Learn About The Design Mix

Mixes can be designed with recycled material that will reduce input costs.

20% to 46% 10-6mm recycled aggregate

0% to 26% 10-6mm quarried aggregate
47% Stone dust/sand
8% OPC Cement

At full production using 400 m3 per day you can convert 192 to 440 tons depending on the mix of recycled aggregate into 40,000 blocks.

Recycled aggregate can be from:

Crushed concrete
Crushed ceramic sanitary ware
Road Sweepings
Glass

The Plant and The Process

The F1800/F2200

The F1800 and F2200 are mobile batching plants and are designed for the production of ready-mixed and is ideal for the block manufacturing.

The productivity of the plant is dependent on the model and setup and ranges from 30 to 60 m3 per hour.

Dosing accuracy +-1-3% and +-1% with pre-weight cement

The F1800/F2200 batching plant is mounted on a metal frame with legs.

It has a concrete mixer, four separate built-in hoppers, four independent conveyors, water tank, dosing weight sensors and a computer to control the operation of the plant.

It is supplied with a high-pressure washer and the hoppers can be raised to increase capacity.

The plant can be transported on a flatbed wagon or a lorry.

Multilevel Block Layer

The excellent characteristics of the Multilevel Master block makes it one of the most desirable and versatile block producing machines available.

Its innovative design enables the machine to manufacture all types of blocks, bricks and hollow blocks in all corners of the world.

The Multilevel Master block is the ideal concrete block machine for economical mass production of high quality concrete blocks.

MG24

The concrete block making machine MG24 is aimed extensively to countries wishing to produce blocks for new housing developments. Recycled or crushed stone can be used to make the concrete.

This compact, all purpose, user friendly machine has been adapted to suit each environment from all corners of the globe.

From solids to cavity to the very specialised insulated concrete block, the MG24 can do it all.

Block Strapper

A fully automatic mobile strapping machine to work in tandem with the block machines, on similar cycle times.

This machine can strap all types of blocks and brick. Advantages of this machine include less energy being used and faster cycle time.

Increased safety when strapping damaged or broken blocks. On tests this type of machine can strap one complete cycle in 19.5 seconds.

Block Stacker

Fully automatic Strap and Stack machine – no operator required.

Programmed to suit block-yard – stacks up to 4 bales high and 4/6/8 bales of Hollow blocks.

Significant time saved – straps and stacks one bale of blocks in approx. 20 seconds.

Safety guards all round incorporating captive key safety locking system.

Leaves forklift operator free to load blocks onto lorry or stockpile.

The Plant and The Process

Design Mix

Mixes can be designed with recycled material that will reduce input costs.

20% to 46% 10-6mm recycled aggregate

0% to 26% 10-6mm quarried aggregate
47% Stone dust/sand
8% OPC Cement

At full production using 400 m3 per day you can convert 192 to 440 tons depending on the mix of recycled aggregate into 40,000 blocks.

Recycled aggregate can be from:

Crushed concrete
Crushed ceramic sanitary ware
Road Sweepings
Glass

The Plant and The Process

Ready Mix Concrete Production and Fibo LINK

Introducing Fibo LINK – Stay in control of your concrete production reduce operational cost, improve productivity and make more money.

Fibo LINK is state of the art cloud-based concrete batching plant control system. It has been developed over a two-year period from consulting with concrete mix design and quality assurance professionals.

The software controls the batching process of the fibo concrete batching plant with the added benefits of sending all the data from each batch to the cloud database.

With Fibo LINK the batching plant has many benefits including:

In-time quality control using material tolerance alerts
In-time stock control
Remote programming of mix designs
Remote operation of the plant
Remote production optimisation using fibo engineers via the internet
GPS Location for security
Batch data cloud storage
Automated customer documentation

About Fibo Batching Plant

Fibo intercons concrete batching plant is the best avalible on the market, it is a well thougt out solution, designed to provide optimum flexibility, performance and operating efficiency.

It does not require a cast foundation, it can be placed on any even surface.

Our concrete batching plants are designed and built to a very high standard, so it will last more than fifteen years – this insures a very high return on your investment.

Fibo Intercon supply a large range of high quality concrete batching plant with a dosing accuracy of +-3% for standard machines and +-1% for our pre-weighing machines..

Below you can see a small selection of our standard machines, there can be set up and ready to go within two hours.